Harnessing Nature to Heat Welcome Flat Hut

A remote alpine hut and a unique challenge. See how ElectroNet Group helped DOC deliver a renewable, low-maintenance heating solution at Welcome Flat Hut.

Project Status:
Completed

Nestled beneath the Southern Alps, Welcome Flat Hut is a popular backcountry destination for trampers making the long trek up the Copland Valley to soak in its natural hot pools.

Despite its relatively young age, the hut was struggling with mould, mildew, and freezing conditions without reliable heating or communications. The Department of Conservation (DOC) asked us (ElectroNet Group)how we could find a solution that was both sustainable and practical.

We work on a variety of projects delivering tailored electricity solutions, and this one was no exception. Our Engineering team developed the concept design, while our Electrical Services team completed the detailed onsite design and installation of the power system. This was delivered in conjunction with Decarbonised Energy Solutions, who were responsible for the heating system design and delivery.

Welcome Flat Hut before installation

A challenging location
Welcome Flat Hut is remote, about 14 kilometres from the nearest distribution line, so running traditional poles and wires was never going to be viable. Any design also had to consider DOC’s strong focus on reducing carbon emissions, while keeping maintenance to a minimum given the isolation of the site.

All components for the renewable energy system were flown in by helicopter, including 120 m of penstock pipe.

Finding renewable answers
During the initial site visit, engineers measured water flow, head levels, and investigated available natural resources. While wind and solar had potential, their limitations – harsh conditions and reduced sunlight hours – meant they couldn’t stand alone.

Instead, the team designed a hybrid renewable system combining three sources:

  • Micro-hydro: Using an existing water source and a low maintenance screened intake, a 150m penstock delivers flow to a Dual Jet Pelton turbine, generating around 250 watts.

Twin Jet Pelton Micro-Hydro Turbine supplies power to the battery alongside solar, using water from the alpine stream
  • Solar  power: Nineteen 440W solar panels feed into a 15kWh battery, providing up to three days’ storage and powering lighting, communications, fire alarms, and circulation pumps.
Solar Panels & Battery, 19 × 440 W panels with a 15 kWh battery provide up to three days’ storage for lighting, Starlink, pumps, and fire alarms.

  • Geothermal heating: uses a copper coil in a 57 °C hot pool to pump glycol through a closed-loop radiator system, keeping the hut warm and dry year-round.
Geothermal Heating System is a Copper helical in the 57 °C hot pool circulates glycol through radiators, keeping the hut warm and dry year-round.

The result is a robust, renewable energy system that ensures comfort for visitors while reducing the need to fly in coal and firewood – a significant step in lowering DOC’s fuel use and emissions.

A warmer, more resilient hut
The improvements have extended the hut’s life, reduced maintenance costs, and most importantly, created a healthier, more comfortable environment for trampers and volunteers.

For ElectroNet’s engineering and electrical contracting teams, the project was unique and challenging as it required innovation with respect for the remote alpine environment.

The project was delivered in close collaboration with DOC.DOC South Westland District Operations Manager Wayne Costello said the system is now fully operational, with the hut currently set at 20°C. During summer, we have an opportunity to test performance and iron out any issues ahead of each winter period.

Wayne added, “I’d like to acknowledge the tremendous support and enthusiasm this project has received from ElectroNet. Without the team, I wouldn’t have got this project off the ground.”

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